Basic Info.
After-sales Service
1 Year
Mass Scope of Workpiece
6000kg
Type
Universal Testing Machine
Oil Cylinder Position
Under
Transport Package
Fumigation Free Standard Export Packing Box
Specification
900*750*2300
Product Description
microcomputer-controlled electro-hydraulic servo hydraulic universal testing machine adopts the structure of main engine with lower oil cylinder, which is mainly used for tensile, compression and bending tests of metal materials, non-metal materials, product parts, components, structural parts and standard parts.This series of testing machines can also do tensile, compressive and bending tests of materials in this environment if equipped with environmental devices.For example, high temperature tensile test, low temperature tensile test and compression test.Applicable to iron and steel, metallurgy, building materials, quality inspection centers, water conservancy and hydropower, roads and bridges, scientific research institutes, colleges and universities, mechanics and other factories, mining enterprises and testing scientific research institutions.Manufacturing and inspection standards of products1. GB2611 general technical requirements for testing machines2. JJG139 tensile force, pressure and universal testing machineApplicable test method standardsTest operation and data processing meet the requirements of hundreds of standards such as GB/T228 Tensile Test Method for Metallic Materials at Room Temperature, GB/T7314 Compression Test Method for Metallic Materials at Room Temperature and GB/T232 Bending Test Method for Metallic Materials.And data processing methods meeting different standards can be configured according to customer requirements.I. Main technical indicators1 hostThe main engine adopts the main engine with the lower oil cylinder, the stretching space is located above the main engine, and the compression and bending test space is located between the lower beam of the main engine and the workbench.2 transmission systemWhen the middle beam is lifted, the motor drives the lead screw to rotate through the sprocket to adjust the spatial position of the middle beam and realize the adjustment of the stretching and compression space.3. The hydraulic principle of hydraulic system is shown in Figure 2, which is a load-adaptive oil inlet throttle speed regulation system.Figure 2 Hydraulic schematic diagramThe hydraulic oil in the oil tank drives the oil pump into the oil circuit through the motor, flows through the one-way valve, high-pressure oil filter, differential pressure valve group and servo valve, and enters the oil cylinder.The computer sends a control signal to the proportional servo valve to control the opening and direction of the proportional servo valve, so as to control the flow into the oil cylinder and realize the control of constant speed test force and constant speed displacement.4. Electrical measurement and control system:(1) The core components of servo control oil source all adopt imported original devices with stable performance.(2) It has protection functions such as overload, overcurrent, overvoltage, displacement upper and lower limit and emergency stop.(3) The built-in controller based on PCI technology ensures that the testing machine can realize closed-loop control of parameters such as test force, specimen deformation and beam displacement, and can realize tests such as constant speed test force, constant speed displacement, constant speed strain, constant speed load cycle and constant speed deformation cycle.Various control modes can be switched smoothly.(4) At the end of the test, it can be manually or automatically returned to the initial position of the test at high speed.(5) Automatic shifting, zeroing, calibration and saving of physical zeroing, gain adjustment and test force measurement are realized, without any analog adjustment link, and the control circuit is highly integrated.(6) The electrical control circuit refers to international standards, conforms to the electrical standards of national testing machines, and has strong anti-interference ability, thus ensuring the stability of the controller and the accuracy of experimental data.(7) It has a network transmission interface, which can transmit, store, print records and transmit and print data through the network, and can be connected with the intranet or Internet.5. Description of main functions and features of the softwareThe measurement and control software is used to control the electro-hydraulic servo hydraulic universal testing machine by microcomputer, carry out various metal and nonmetal tests, and complete various functions such as real-time measurement and display, real-time control, data processing and result output according to corresponding standards.(1) It is divided into rights management, with different levels of operators having different operation rights and different operable menus, which not only makes ordinary operators operate simply, conveniently and quickly, but also effectively protects the system;(2) Real-time measurement and display of test force and peak value, displacement, deformation and other signals;Realized the real-time acquisition and control under the platform.And realize accurate timing and high-speed sampling;(3) Real-time screen display of load-deformation, load-displacement and other test curves is realized, which can be switched and observed at any time, and it is very convenient to enlarge and reduce the curves;(4) It has the functions of computer storage, setting and loading of test parameters, and the operations such as zero adjustment and calibration are all carried out from software, so that each parameter can be conveniently stored and transferred, so that a host with multiple sensors can be conveniently switched, and there is no limit on the number;(5) Support a variety of control methods, including open-loop constant velocity displacement, constant velocity force, constant velocity stress and other closed-loop control methods;The standard reference curve is given in the process of debugging closed-loop parameters by senior operators, so that users can actually observe the influence of each parameter on the closed-loop effect.(6) An expert system with intelligent setting of test process control mode is provided to professional users for automatic program control programmer.Users can flexibly combine various control modes and control speeds according to actual needs and rules, and compile control programs suitable for their own needs.The measurement and control software will automatically control the test process according to the user settings.(7) Analyze data by human-computer interaction.The processing method can meet the requirements of widely used standards, and can automatically calculate various performance parameters such as elastic modulus, yield strength and specified non-proportional extension strength, and can also manually intervene in the analysis process to improve the accuracy of analysis;Other data processing can also be performed according to the standards provided by users.(8) The test data is stored in a text file, which is convenient for users to inquire, and reprocess the test data by using any general business statements and word processing software, and at the same time, it is convenient for data transmission on the Internet;(9) The data curves of the test process can be recorded and saved, and the curves can be superimposed and compared to facilitate comparative analysis;(10) The test report can be printed in the format required by users.Users can choose the basic information of report output and the content of test results and test curves to meet various needs;(11) Digital zeroing and automatic calibration of test force and deformation are realized, which is convenient for operation and improves the reliability of the machine.The system settings of various parameters are stored in the form of files, which is convenient for preservation and recovery;(12) can be applied to Win7 operating system.Test process control, beam movement speed change, parameter input and other operations can all be completed with keyboard and mouse, which is convenient and quick to use;(13) It has overload protection and automatic shutdown function, and can automatically judge the sample fracture and stop automatically.According to different user requirements, the above software functions will be increased, decreased or adjusted.Safety protection device(1) when the test force exceeds 2%-5% of the maximum test force, overload protection will be carried out and the system will be unloaded.(2) When the piston rises to the upper limit position, the stroke is protected and the oil pump motor stops.III. Main performance and technical indicatorsSerial number | Name of project | Parameter number |
1 | Maximum test force kN | 1000 |
2 | Relative error of test force indication | ≤ 1% of the indicated value |
3 | Measuring range of test force | 2%~100% of the maximum test force |
4 | Isokinetic stress control range (n/mm2 s-1) | 2~60 |
5 | Isokinetic strain control range | 0.00025/s~0.0025/s |
6 | Isokinetic displacement control range (mm/min) | 0.5~50 |
7 | Clamping mode | Hydraulic clamping |
8 | Clamping diameter range of round sample mm | Φ13~Φ60 |
9 | Clamping thickness range of flat specimen mm | 0~40 |
10 | Clamping width of flat specimen mm | 80 |
11 | Maximum tensile test space mm | 650 |
12 | Maximum compression test space mm | 600 |
13 | Overall dimension of control cabinet mm | 1100×620×850 |
14 | Overall dimension of main engine mm | 900×750×2300 |
15 | Electric motor power kW | 2.3 |
16 | Main engine mass kg | 5600 |
17 | Clear spacing between columns (mm) | 580 |
18 | Size of upper and lower platens mm | 205*205 |
19 | Bending strut spacing mm | 450 |
20 | Width of bending strut mm | 140 |
21 | Allowable bending degree mm | 100 |
22 | Maximum piston stroke mm | 200 |
23 | Maximum moving speed of piston mm/min | About 60 |
24 | Adjustment speed of test space mm/min | About 100 |
Fourth, the standard configurationSerial number | Name | Gauge grid | Quantity | Reserve note |
1 | Main machine | | 1 set | Self - made |
2 | Servo control oil source | | | Self-organizing |
4 | Control cabinet | | 1 set | Self - made |
5 | Measurement and control system | | 1 set | Self - made |
6 | oil pressure sensor | | 1 animal | Ningbo |
7 | Stretch encoder | | 1 animal | Jinan |
8 | Computer | | 1 set | HP |
9 | Printer | | 1 set | HP |
10 | Round sample jaw mm | Φ26~Φ40 | 1 pair each | The standard configuration is two pairs, which can be selected by users according to their needs |
11 | Flat sample jaw mm | 0~20 | 1 pair each |
12 | Compression attachment mm | 205*205 | 1 set | Self - made |
13 | Oil pump | | | |
14 | Motor | | | |
15 | Technical documents | Instructions for use, packing list and certificate of approval | | |
V. Quality AssuranceWithin one year from the official delivery date of the testing machine, the supplier shall provide timely and free maintenance services for all kinds of faults of the products.All kinds of parts damaged by non-man-made shall be replaced free of charge in time.In case of product problems outside the warranty period, the supplier shall promptly go to the user's service to help eliminate product failures.
Address:
1008-1 Shuanglong Road, Guide Town, Changqing District, Jinan City, Shandong Province, Jinan, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Instruments & Meters
Management System Certification:
ISO 9001
Company Introduction:
Jinan Chuanbai Instrument Equipment Co., Ltd. is located in Jinan, Shandong, a national testing machine production base. It is a high-tech production enterprise that integrates scientific research and development. Since its establishment, the company has been devoting itself to the research and development of mechanical test instruments with a ahead of the same industry. Screen display type hydraulic universal testing machine, electro-hydraulic servo universal testing machine, electronic tensile testing machine, microcomputer controlled electronic universal testing machine, artificial board universal testing machine, semi-automatic (automatic) impact testing machine, plastic and rubber non-metal testing machine, Electronic spring tension and pressure testing machine, geogrid detection equipment and other types of products. In recent years, the company closely follows the development of international material testing machines and testing technology, boldly adopts high technology, kinds of hardness, attracts high-tech professionals, increases investment in technology research and development, and devotes itself to improving the intrinsic quality of the instrument, keeping improving, being honest and trustworthy, and enabling each series to be tested. The equipment have been greatly developed, and the product performance and using have occupied a leading position in the testing machine industry.